Mzere Wofupikitsa Wamasamba
Mzere Wofupikitsa Wamasamba
Mzere Wofupikitsa Wamasamba
Kufupikitsa masamba ndi mafuta olimba opangidwa kuchokera kumafuta a masamba kudzera munjira monga hydrogenation, blending, and crystallization. Amagwiritsidwa ntchito kwambiri pophika, kukazinga, ndi kukonza zakudya chifukwa cha kukhazikika kwake komanso mawonekedwe ake osalala. Mzere wofupikitsa masamba umaphatikizapo magawo angapo owonetsetsa kuti zakudya zikhale zabwino, zokhazikika komanso zotetezeka.
1. Njira Zazikulu Zofupikitsa Zamasamba
(1) Kukonzekera Mafuta & Kusakaniza
- Mafuta Oyeretsedwa Amasamba:Mafuta oyambira (soya, kanjedza, cottonseed, kapena canola) amayengedwa kuti achotse zonyansa.
- Kuphatikiza:Mafuta osiyanasiyana amasakanizidwa kuti akwaniritse mawonekedwe omwe akufuna, malo osungunuka, komanso kukhazikika.
(2) Hydrogenation (Mwasankha)
- Pang'ono hydrogenation ingagwiritsidwe ntchito kuonjezera bata ndi mafuta olimba (ngakhale opanga ambiri tsopano amagwiritsa ntchito njira zopanda hydrogenated chifukwa cha nkhawa za mafuta a trans).
- Catalyst & Hydrogen Gasi:Mafuta amathandizidwa ndi chothandizira cha nickel ndi mpweya wa haidrojeni pansi pa kutentha ndi kukakamizidwa.
(3) Emulsification & Additives Mixing
- Ma emulsifiers (mwachitsanzo, lecithin, mono- ndi diglycerides) amawonjezeredwa kuti asinthe mawonekedwe.
- Zosungirako, ma antioxidants (mwachitsanzo, TBHQ, BHA), ndi zokometsera zitha kuphatikizidwa.
(4) Kuziziritsa & Crystallization (Kutentha)
- Mafuta osakaniza amasungunuka mofulumira mu ascraped surface heat exchanger (SSHE)kupanga makhiristo okhazikika amafuta.
- Zombo za Crystallization:Mankhwalawa amachitidwa pansi pazikhalidwe zoyendetsedwa kuti apange kugwirizana koyenera.
(5) Kupaka
- Kufupikitsa kwadzazamachubu apulasitiki, zidebe, kapena zotengera zambiri zamakampani.
- Kuwotcha kwa nayitrogeni kungagwiritsidwe ntchito kuwonjezera moyo wa alumali.
2. Zida Zofunika Kwambiri mu Mzere Wofupikitsa Zamasamba
| Zida | Ntchito |
| Matanki Osungira Mafuta | Kusunga woyengeka masamba mafuta. |
| Kuphatikiza System | Sakanizani mafuta osiyanasiyana kuti mugwirizane ndi zomwe mukufuna. |
| Hydrogenation Reactor | Amasintha mafuta amadzimadzi kukhala mafuta olimba (ngati pakufunika). |
| High-Shear Mixer | Zimaphatikizapo emulsifiers ndi zowonjezera mofanana. |
| Scraped Surface Heat Exchanger (SSHE) | Kuzizira kofulumira & crystallization. |
| Matanki a Crystallization | Amalola mapangidwe oyenera a kristalo mafuta. |
| Pampu & Paipi System | Amasamutsa mankhwala pakati pa magawo. |
| Packaging Machine | Amadzaza ndi kusindikiza zotengera (machubu, ng'oma, kapena matumba ambiri). |
3. Mitundu Yofupikitsa Masamba
- Kufupikitsa Zolinga Zonse- Kuphika, kukazinga, komanso kuphika wamba.
- Kufupikitsa Kukhazikika Kwambiri- Zowotcha mozama komanso zinthu zanthawi yayitali.
- Kufupikitsa Kopanda Hydrogenated- Wopanda mafuta, kugwiritsa ntchito chidwi kapena kugawa.
- Kufupikitsa kwa Emulsified- Muli ndi ma emulsifiers owonjezera a makeke ndi ma icing.
4. Kuwongolera Kwabwino & Miyezo
- Melting Point & Solid Fat Index (SFI)- Imatsimikizira kapangidwe kake.
- Mtengo wa Peroxide (PV)- Imayesa milingo ya okosijeni.
- Zaulere Zamafuta Amafuta (FFA).- Imawonetsa mtundu wamafuta.
- Chitetezo cha Microbiological- Imawonetsetsa kuti ikutsatira malamulo achitetezo cha chakudya (FDA, EU, etc.).
5. Mapulogalamu
- Zophika Zophika(keke, makeke, makeke)
- Frying Medium(zokhwasula-khwasula, zakudya zofulumira)
- Zokoma(zopaka chokoleti, zodzaza)
- Njira Zina Zamkaka(zopanda mkaka)
Mapeto
Mzere wofupikitsa masamba umafunikira kuwongolera kusakanikirana, crystallization, ndi kulongedza kuti zitsimikizike kuti chinthu chapamwamba kwambiri. Mizere yamakono imayang'ana pawopanda hydrogenated, wopanda mafutamayankho posunga magwiridwe antchito amitundu yosiyanasiyana yazakudya.
Kukhazikitsa Site
