Super Votator mu Butter Production & Margarine Production
Ntchito & Ubwino wa Super Votator
Ntchito Yopanga Mafuta
Butter ndi emulsion yamadzi mumafuta (~ 80% yamafuta) yomwe imafunikira kuziziritsa koyendetsedwa bwino ndi kristalo kuti muwoneke bwino komanso kufalikira.
Zofunika Kwambiri:
Kuzizira Mwachangu & Mafuta Crystallization
Wovota amaziziritsa kirimu kapena batala wosungunuka kuchokera ~ 40 ° C mpaka10-15 ° C, kulimbikitsa mapangidwe aβ' makristasi(mafuta ang'onoang'ono, osasunthika omwe amachititsa kuti thupi likhale losalala).
Kumeta ubweya wambiri kumalepheretsa mapangidwe akuluakulu a kristalo, kupewa kumera.
Ntchito / Texturizing
Machitidwe ena amaphatikiza wovota ndi awogwira ntchitokapena kukanda yunifolomu kuti muwonjezere mawonekedwe a batala, kukulitsa kufalikira ndi kumva mkamwa.
Kukonza mosalekeza
Mosiyana ndi kuchulukira kwachikhalidwe, ovota amalolahigh-liwiro mosalekeza kupanga, kuonjezera mphamvu ndi kusasinthasintha.
Ubwino Woposa Njira Zachikhalidwe:
Kuzizira mwachangu→ Kuwongolera bwino mawonekedwe a kristalo
Kuchepetsa kulekana kwa mafuta→ More yunifolomu mankhwala
Kupititsa patsogolo→ Yoyenera kupanga mafakitale
Udindo mu Kupanga Margarine
Margarine (emulsion ya mafuta m'madzi, yomwe nthawi zambiri imakhala yochokera ku zomera) imadalira kwambiri ovota kuti apange mafuta ndi kulimbitsa ma emulsion.
Zofunika Kwambiri:
Emulsion Kuzirala & Crystallization
Mafuta ophatikizika (mwachitsanzo, kanjedza, soya, kapena mafuta a mpendadzuwa) amapangidwa ndi haidrojeni kapena opatsa chidwi kuti akwaniritse mawonekedwe omwe akusungunuka.
Wovotayo amaziziritsa emulsion mwachangu (~ 45°C →5-20 ° C) pansi pa kukameta ubweya wambiri, kupangaβ' makristasi(oyenera kusalala, mosiyana ndi makristasi a β, omwe amayambitsa mchenga).
Plasticity & Spreadability Control
Kusinthakuzizira, mphamvu yometa ubweya, ndi kuthamangaamasintha kuuma, kuwapangitsa kukhala oyenera ntchito zosiyanasiyana (monga tebulo margarine motsutsana ndi margarine ophika buledi).
Zosiyanasiyana Zopanda Mafuta & Zopanda Mkaka
Ovota apamwamba amathandizira kukhazikika kwa emulsions yamadzi mumafutakufalikira kwamafuta ochepa(40-60% mafuta) poonetsetsa kuti crystallization yoyenera ndi kupewa kupatukana kwa gawo.
Ubwino Wopanga Margarine:
Amateteza makhiristo ovuta→ Maonekedwe osalala
Imayatsa flexible formulations(zomera, zopanda mafuta, etc.)
Imawongolera kukhazikika kwa moyo wa alumalindi kukhathamiritsa mafuta crystal network
Ubwino Waukadaulo wa Super Votators
Mbali | Pindulani |
Kumeta ubweya wambiri | Imalepheretsa kuipitsidwa, kuonetsetsa kuti kutentha kumafanana |
Kuwongolera bwino kutentha | Imakulitsa crystallization yamafuta (β' vs. β) |
Kukana kukanikiza (mpaka 40 bar) | Amanyamula mafuta a viscous popanda kupatukana |
Kugwira ntchito mosalekeza | Mwapamwamba kuposa processing mtanda |
Mapangidwe odziyeretsa okha | Amachepetsa nthawi yokonza |
Zitsanzo za Makampani
Kupanga Butter:
APV, Gerstenberg Schröder, Alfa Laval ndi Shiputec amapereka mavoti a mizere yopitilira kupanga batala.
Margarine / Kufalikira:
Zogwiritsidwa ntchito mumargarine wopangidwa ndi mbewu(mwachitsanzo, opangidwa ndi kanjedza kapena mafuta a kokonati) kutengera momwe batala wa mkaka amasungunuka.
Mfundo zazikuluzikulu za Kukhathamiritsa
Mtengo wozizira & mphamvu yakumeta ubweyaziyenera kusinthidwa potengera mafuta.
Zovala zopyapyalachepetsani kuchita bwino → Kusamalira pafupipafupi ndikofunikira.
Zokonda pazovutazimakhudza kukhazikika kwa emulsion (makamaka kufalikira kwamafuta ochepa).
Mapeto
Ovota apamwamba ndizofunika kwambirimu kupanga batala ndi margarine zamakono, zomwe zimathandiza:
Mofulumira, mosalekeza processing
Kuwongolera kapangidwe kapamwamba(palibe mbewa, kufalikira koyenera)
Kusinthasintha kwa mkaka & zopangira zopangira zomera
Mwa kukhathamiritsa kuziziritsa ndi crystallization, amawonetsetsa kuti zinthu zamafuta ambiri zimakhala zokhazikika pokwaniritsa zofuna zamakampani.
Zowonjezera Zowonjezera
A) Zolemba Zoyambirira:
Zosintha Zotentha Pamwamba Pamwamba, Ndemanga Zofunikira mu Sayansi Yazakudya ndi Chakudya, Voliyumu 46, Nkhani 3
Chetan S. Rao &Richard W. Hartel
Tsitsani mawuhttps://www.tandfonline.com/doi/abs/10.1080/10408390500315561
B) Zolemba Zoyambirira:
Margarines, ULLMANN'S Encyclopedia of Industrial Chemistry, Wiley Online Library.
Ian P. Freeman, SERGEY M. Melnikov
Tsitsani mawu:https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a16_145.pub2
C) SPV Series Zofananira zopikisana nazo:
SPX Votator® II Scraped Surface Heat Exchangers
www.SPXflow.com
Pitani ku Ulalo:https://www.spxflow.com/products/brand?types=heat-exchangers&brand=waukesha-cherry-burrell
D) Mndandanda wa SPA ndi SPV Series Zofananira zopikisana:
Scraped Surface Heat Exchangers
www.alfalaval.com
Pitani ku Ulalo:https://www.alfalaval.com/products/heat-transfer/scraped-surface-heat-exchanger/scraped-surface-heat-exchanger/
E) Mndandanda wa SPT Zogulitsa Zofanana Zopikisana:
Terlotherm® Scraped Surface Heat Exchangers
www.proxes.com
Pitani ku Ulalo:https://www.proxes.com/en/products/machine-families/heat-exchangers#data351
F) SPSV Series Zogulitsa Zofanana Zopikisana:
Perfector ® Scraped Surface Heat Exchangers
www.gerstenbergs.com/
Pitani ku Ulalo:https://gerstenbergs.com/polaron-scraped-surface-heat-exchanger
G) SPSV Series Zogulitsa Zofanana Zopikisana:
Ronothor® Scraped Surface Heat Exchangers
www.ro-no.com
Pitani ku Ulalo:https://ro-no.com/en/products/ronothor/
H) SPSV Series Zofananira Zampikisano:
Chemetator® Scraped Surface Heat Exchangers
www.tmcigroup.com
Pitani ku Ulalo:https://www.tmcigroup.com/wp-content/uploads/2017/08/Chemetator-EN.pdf
Kukhazikitsa Site
