Wosankha Kwambiri pa Kupanga Batala & Kupanga Margarine
Ntchito ndi Ubwino wa Super Votator
Udindo pa Kupanga Batala
Butter ndi emulsion yamadzi mu mafuta (~80% yamafuta) yomwe imafuna kuziziritsa bwino ndi kupangika kwa makristalo kuti ikhale ndi kapangidwe kabwino komanso kufalikira bwino.
Mapulogalamu Ofunika:
Kuziziritsa Mwachangu & Kusungunuka kwa Mafuta
Wovotayo amaziziritsa mafuta a kirimu kapena batala wosungunuka mwachangu kuchokera ~40°C mpaka10–15°C, kulimbikitsa kupangidwa kwamakristaro a β'(makristalo ang'onoang'ono, okhazikika amafuta omwe amatsimikizira kapangidwe kosalala).
Kudula kwambiri kumalepheretsa mapangidwe a makristalo akuluakulu, kupewa kukhuthala kwa tinthu tating'onoting'ono.
Kugwira Ntchito/Kukongoletsa
Machitidwe ena amaphatikiza wovota ndiwogwira ntchito ya pinikapena chipangizo chokanda kuti muwonjezere kapangidwe ka batala, ndikuwonjezera kufalikira kwake komanso momwe amamvekera pakamwa.
Kukonza Kosalekeza
Mosiyana ndi njira yachikhalidwe yopangira ma batch, ovota amalolakupanga kopitilira patsogolo mwachangu kwambiri, kuwonjezera kugwira ntchito bwino komanso kusinthasintha.
Ubwino Poyerekeza ndi Njira Zachikhalidwe:
Kuziziritsa mwachangu→ Kuwongolera bwino kapangidwe ka kristalo
Kuchepetsa mafuta olekanitsidwa→ Zogulitsa zambiri zofanana
Kuchuluka kwa mphamvu→ Yoyenera kupanga mafakitale ambiri
Udindo mu Kupanga Margarine
Margarine (chopangidwa ndi mafuta m'madzi, nthawi zambiri chopangidwa kuchokera ku zomera) chimadalira kwambiri zinthu zomwe zimapangitsa kuti mafuta azikhala bwino komanso kuti mafuta azikhala bwino.
Mapulogalamu Ofunika:
Kuziziritsa kwa Emulsion & Crystallization
Mafuta osakaniza (monga kanjedza, soya, kapena mafuta a mpendadzuwa) amathiridwa ndi haidrojeni kapena amakonzedwa kuti akwaniritse mawonekedwe osungunuka omwe mukufuna.
Wovotayo amaziziritsa emulsion mwachangu (~45°C →5–20°C) pansi pa kumeta kwambiri, kupangamakristaro a β'(yabwino kwambiri kuti ikhale yosalala, mosiyana ndi ma crystals a β, omwe amachititsa kuti ikhale ndi mchenga).
Kulamulira Kusungunuka ndi Kufalikira
Kusinthaliwiro lozizira, mphamvu yocheka, ndi kupanikizikaimasintha kuuma kwake, zomwe zimapangitsa kuti ikhale yoyenera kugwiritsidwa ntchito mosiyanasiyana (monga margarine wa patebulo poyerekeza ndi margarine wophika buledi).
Mitundu Yopanda Mafuta Ochepa & Yopanda Mkaka
Ovota apamwamba amathandiza kukhazikika kwa emulsions yamadzi mumafutamafuta ochepa(40–60% yamafuta) poonetsetsa kuti ma crystallization oyenera komanso kupewa kulekanitsidwa kwa magawo.
Ubwino wa Kupanga Margarine:
Amaletsa makhiristo okhuthala→ Kapangidwe kosalala
Amalola mapangidwe osinthasintha(zochokera ku zomera, zopanda mafuta opangidwa ndi trans, ndi zina zotero)
Zimathandiza kuti nthawi yogwiritsira ntchito zinthu ikhale yokhazikikamwa kukonza netiweki ya makristalo amafuta
Ubwino Waukadaulo wa Ovota Apamwamba
| Mbali | Phindu |
| Kukanda kwambiri | Zimaletsa kuipitsidwa, zimathandizira kuti kutentha kusamutsidwe mofanana |
| Kuwongolera kutentha kolondola | Zimathandizira kukonza mafuta kukhala olimba (β' vs. β) |
| Kukana kuthamanga (mpaka 40 bar) | Amasamalira mafuta okhuthala popanda kulekanitsa |
| Kugwira ntchito kosalekeza | Kuchita bwino kwambiri kuposa kukonza gulu |
| Kapangidwe kodziyeretsa | Amachepetsa nthawi yogwira ntchito yokonza |
Zitsanzo za Makampani
Kupanga Batala:
APV, Gerstenberg Schröder, Alfa Laval ndi Shiputec amapereka ovota kuti apange mizere yopangira batala mosalekeza.
Margarine/Ma Spreads:
Yogwiritsidwa ntchito mumargarine wochokera ku zomera(monga, zopangidwa ndi mafuta a kanjedza kapena a kokonati) kuti zitsanzire momwe batala wa mkaka amasungunuka.
Mfundo Zofunika Kwambiri Zokhudza Kukonza Bwino
Kuzizira kwa mphamvu & kumeta ubweyaziyenera kusinthidwa kutengera kapangidwe ka mafuta.
Zokanda zoswekakuchepetsa magwiridwe antchito → Kusamalira nthawi zonse ndikofunikira.
Zokonda za kupanikizikazimakhudza kukhazikika kwa emulsion (makamaka m'mafuta ochepa).
Mapeto
Ovota apamwamba ndichofunika kwambirikupanga batala ndi margarine wamakono, zomwe zimathandiza:
Kukonza mwachangu komanso mosalekeza
Kuwongolera kwapamwamba kwa kapangidwe(palibe kukhuthala, kufalikira kwabwino)
Kusinthasintha kwa mitundu ya mkaka ndi zomera
Mwa kukonza kuziziritsa ndi kupanga makristalo, zimaonetsetsa kuti zinthu zokhala ndi mafuta ambiri zimakhala zabwino nthawi zonse komanso zikukwaniritsa zosowa zamafakitale.
Zowonjezera Zowonjezera
A) Nkhani Zoyambirira:
Zosinthira kutentha pamwamba, Ndemanga Zofunikira mu Sayansi ya Zakudya ndi Zakudya, Voliyumu 46, Nkhani 3
Chetan S. Rao ndi Richard W. Hartel
Tsitsani mawu otchulidwahttps://www.tandfonline.com/doi/abs/10.1080/10408390500315561
B) Nkhani Zoyambirira:
Margarine, ULLMANN'S Encyclopedia of Industrial Chemistry, Wiley Online Library.
Ian P. Freeman, Sergey M. Melnikov
Tsitsani mawu otsatirawa:https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a16_145.pub2
C) Mndandanda wa SPV Zogulitsa Zofanana Zopikisana:
Zosinthira kutentha pamwamba pa SPX Votator® II
www.SPXflow.com
Pitani ku Ulalo:https://www.spxflow.com/products/brand?types=heat-exchangers&brand=waukesha-cherry-burrell
D) Mndandanda wa SPA ndi Mndandanda wa SPV Zogulitsa zofanana zopikisana:
Zosinthira kutentha pamwamba
www.alfalaval.com
Pitani ku Ulalo:https://www.alfalaval.com/products/heat-transfer/scraped-surface-heat-exchangers/scraped-surface-heat-exchangers/
E) SPT Series Zogulitsa Zofanana Zopikisana:
Terlotherm® Zosinthira Kutentha Pamwamba Zokokedwa
www.proxes.com
Pitani ku Ulalo:https://www.proxes.com/en/products/machine-families/heat-exchangers#data351
F) SPSV Series Zogulitsa zofanana zopikisana:
Zosinthira kutentha pamwamba pa Perfector ® Zokokedwa
www.gerstenbergs.com/
Pitani ku Ulalo:https://gerstenbergs.com/polaron-scraped-surface-heat-exchanger
G) SPSV Series Zogulitsa zofanana zopikisana:
Ronothor® Zosinthira Kutentha Pamwamba Zokokedwa
www.ro-no.com
Pitani ku Ulalo:https://ro-no.com/en/products/ronothor/
H) SPSV Series Zogulitsa zofanana zopikisana:
Chemetator® Zosinthira Kutentha Pamwamba Zokokedwa
www.tmcigroup.com
Pitani ku Ulalo:https://www.tmcigroup.com/wp-content/uploads/2017/08/Chemetator-EN.pdf
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